For sealing requirements of automotive door module panels, on-board electrical control cabinet enclosures, and industrial cabinet door panels, we provide a fully automated two-component PU foaming FIPFG dispensing and sealing integrated solution, supporting high-precision path dispensing, in-situ foam forming, IP-rated sealing, and stable mass production at scale.
Shanghai Winman Industrial Co., Ltd. (WINMAN INDUSTRIAL) leverages the German FIPFG process system and long-term technical expertise in PU foam gasket and two-component silicone sealing to provide automated FIPFG foaming and dispensing sealing solutions for Tesla automotive door module panels, in-vehicle electrical control cabinets, and related industrial enclosures. The solution uses original German RAKU-PUR® polyurethane sealing material and achieves in-situ foaming and molding sealing through high-precision metering, dynamic mixing, and path-based dispensing, helping companies improve water and dust resistance, sealing consistency, and production stability.
In scenarios such as automotive door module panels, onboard electrical control cabinets, and distribution cabinet door panels, the sealing solution not only affects the protection level against water and dust, but also directly impacts overall equipment reliability, assembly efficiency, and subsequent maintenance costs. Such components typically feature complex structures, long sealing paths, significant dimensional tolerance variations, and fast mass-production cycles. Traditional manual dispensing methods are prone to uneven bead thickness, trajectory deviation, missed or excessive adhesive application, bubbles, and unstable adhesion.
FIPFG (Foam In Place Formed Gasket) in-place foam sealing process is suitable for moving the sealing formation step into the automated equipment process, where precise proportioning and in-situ foaming create a continuous, stable, and repeatable sealing bead. For automotive and industrial manufacturing companies that need to balance IP protection, shock absorption, weather resistance, and long-lasting sealing, FIPFG foam dispensing sealing has become a process route better suited to large-scale production.
See the complete process of fully automatic dispensing and in-situ foam sealing, along with the actual application results
WINMAN INDUSTRIAL’s FIPFG solution for Tesla automotive door module panels can be summarized as a combined approach of “equipment automation + process parameterization + stable raw materials + traceable mass production.”
Through automatic metering, automatic mixing, and automatic dispensing, it enables continuous application of polyurethane sealing material, making it suitable for in-vehicle and electrical control sealing components with high consistency requirements.
The sealing material is foamed directly on the surface of the workpiece to form a sealing gasket, reducing application errors during assembly and improving coverage on edges, curved surfaces, and complex paths.
Adapt to complex contours and long path trajectories, reducing the risk of adhesive leakage, deviation, and overflow, and helping maintain continuous sealing between the door module panel and the cabinet frame.
The solution is designed for waterproof and dustproof protection as well as in-vehicle electronic control protection requirements, and it can meet the comprehensive requirements for protection rating, weather resistance, and long-term stability.
Supports software function customization, process monitoring, and production line integration, facilitating parameter standardization, process recording, and quality traceability in batch manufacturing.
Can be customized according to workpiece size, process path, fixture structure, and adhesive type requirements to meet the application differences of various automotive parts and industrial enclosures.
01 Workpiece loading
Place the door module panel, cabinet door panel, or electrical control enclosure to be sealed into the station.
02 Fixture Positioning Locking
Precise positioning and clamping are achieved through a fixture, ensuring a stable dispensing reference for the bead path.
03 Fully Automatic Foam Dispensing
The system automatically completes mixing, metered adhesive dispensing, and CNC-controlled path dispensing.
04 Curing Inspection and Unloading
Visual and process inspection is carried out after the sealing strip is cured in place, and then it proceeds to the subsequent assembly process.
Suitable for waterproof and dustproof sealing of door module panels, automotive components, and related assembly parts.
Suitable for high-protection sealing requirements for electrical control enclosures, cabinet doors, and panel frames.
Suitable for sealing protection of battery packs, energy storage enclosures, and high-voltage power distribution units.
Suitable for continuous sealing operations for industrial control equipment enclosures, outdoor protective boxes, and industrial cabinets.
| Sealing Consistency | Improve bead continuity and dimensional consistency through automated trajectory control and stable mixing ratio, reducing quality risks caused by manual variation. |
| Production Efficiency | Designed for continuous mass production takt times, it reduces the production bottlenecks caused by manual dispensing and facilitates integration into automated production lines. |
| Product Protection | Help door modules, cabinets, and electrical control components achieve more reliable waterproof, dustproof, vibration-resistant, and weather-resistant performance. |
| Process Repeatability | Supports parameterized management and equipment customization, making it easy to replicate proven processes across different workpieces and factories. |