High-precision automated FIPFG foam sealing equipment, with precise adhesive control and strong production capacity, significantly reducing labor costs, suitable for large-scale sealing production of new energy power battery housings
Product Details
The WINMAN WM508-2 FIPFG (Film Forming Foam Gel) sealing system is a high-precision, dual-station automated sealing system designed for leading global automakers such as Tesla and SAIC. Based on mature German FIPFG technology, it achieves ultra-precise coating accuracy of ±0.01%, supports speed adjustment from 0 to 300 mm/s, improves efficiency by up to 50%, and has an IP68 protection rating, making it suitable for harsh industrial environments. The entire machine adopts a servo-driven AB feeding system and dynamic mixing technology, combined with anti-drip coating and automatic water and air cleaning functions, significantly reducing downtime and labor costs (by 60%), with an annual operating time of up to 24 hours. The equipment complies with ISO9001 and CE certifications, and its core components have a lifespan of 10-12 years. It is widely used in the new energy vehicle, power battery, and metal structural component industries, supports path programming, remote maintenance, and plasma surface treatment, helping companies create stable and reliable international-level products.
Customized price reference
Payment method
COMM
Means of transaction
Core functions and advantages
Precision dispensing
Dispensing accuracy ±0.01%
High-efficiency foaming
Foaming speed 0-300mm/s, efficiency increased by 50%.
Dual workstation
Labor costs reduced by 60%
Continuous operation
24-hour continuous operation
German core components
Lifespan 10-12 years
Sealing and protection
IP68 Sealing
Low energy consumption
3.5KW Low Energy Consumption
Precise proportions
The AB ratio is ±0.1%, exhibiting extremely high consistency.
Process Flow
Alternating feeding at dual workstations
The system automatically identifies the battery box sealing path.
AB material servo pump for high-precision feeding
Dynamic mixing head for high-speed mixing
Anti-drip adhesive foam
High-pressure water washing + air blowing enables continuous production without downtime.
Application industries
New energy vehicle manufacturing industry
Vehicle and electronic control system sealing and protection
Power battery and battery box supporting industry
Battery system and battery box structure sealing and safety protection
Automotive parts supplier industry (supplying OEMs such as Tesla and SAIC)
Automotive component sealing and system protection
Technical Parameters
| Parameter Category | Parameter Name | Parameter Value |
|---|---|---|
| Core Unit | Model | WM508-2 |
| Precision | ±0.01% | |
| Speed | 0-300mm/s | |
| Control | Sonderhoff+PLC | |
| Material | PU Foaming | |
| Feed Ratio | Ratio | 1:1-10:1 |
| Ratio Accuracy | ±0.1% | |
| Mixing | Dynamic | |
| Material Tank | A=44L，B=44L | |
| Operation & Control | Operation | 17-inch Touchscreen + Teaching |
| Cleaning | Water + Air | |
| General Parameters | Voltage | 380V/50Hz |
| Power | 3.5KW | |
| Protection | IP54/IP68 |
Customer Cases
TESLA Door Module Panel FIPFG Foamed Sealing: WM601 Two-Component PU Fully Automatic Dispensing Achieves a 60% Increase in Mass Production Efficiency
WINMAN INDUSTRIAL delivered a WM601 fully automatic two-component PU FIPFG sealing solution for Tesla’s vehicle control cabinet and door panel sealing application. The project addressed material buildup, clogged pipelines, and unstable semi-automatic production by introducing dynamic mixing, online metering, precise trajectory dispensing, and process control, helping improve line efficiency, reduce defects, and support more stable mass production.
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Jordanian HVAC companies achieve a 60% increase in production efficiency by adopting the WM-601 automatic foaming adhesive coating machine
WINMAN INDUSTRIAL supported a Jordan-based HVAC manufacturer facing material buildup, pipe clogging, and unstable semi-automatic sealing operations. By introducing the WM-601 FIPFG automatic foam dispensing machine with IPC control, automatic air replenishment, and remote maintenance support, the customer improved production efficiency, reduced defects, and lowered operating costs while stabilizing the sealing process.
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Schneider Electric Cabinet Sealing Upgrade with WM601 FIPFG Dispensing Solution
WINMAN INDUSTRIAL delivered a customized WM601 FIPFG dispensing solution for Schneider Electric’s low- and medium-voltage cabinet manufacturing, helping upgrade a semi-automatic sealing process with more stable material control, better gasket consistency, and higher protection performance. The project addressed clogging, production instability, and quality variation while improving efficiency, reducing defects, and lowering overall operating cost.
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UAE Dubai intelligent electrical customer introduced the WM601 FIPFG sealing dispensing solution, efficiency increased by 60%
WINMAN Industrial provided a customized WM601 FIPFG in-situ foaming sealing solution for a smart electrical and new energy customer in Dubai facing sealing instability, material clogging, and maintenance issues in high- and low-voltage cabinet production. The project helped improve production efficiency, reduce defects, and support more consistent outdoor electrical equipment sealing with remote maintenance and on-site programming support.
Check the detailsCompany Profile
Shanghai Winman Industrial Co., Ltd.
Company Qualifications
Service & Support
Tel
+8615618818022
Address
No. 286, Xigangshen Road, Jiading District, Shanghai
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