Knowledge
FIPFG Dispensing Tech & Robot Automation Industrial Applications
06 05,2026
Misconception Correction
Common Misconceptions About FIPFG Sealing: Not Every Foam Seal Is Suitable for Automated Dispensing
WINMAN explains common misconceptions about FIPFG sealing, including material substitution, automation cost, and protection levels, with a clear view of process fit, equipment selection, and industrial application scenarios.
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04 15,2026
Industry Research
High-Pressure Water-Air Cleaning for IP68 Battery Energy Storage Enclosure Sealing (FIPFG)
This industry-oriented report examines how high-pressure water-air cleaning can be integrated into FIPFG (Formed-In-Place Foam Gasket) processes to improve sealing quality in EV battery energy storage enclosures. It explains why conventional trimming and surface preparation often introduce micro-tears, debris retention, and inconsistent bonding interfaces—key contributors to water-ingress risk and unstable IP performance. Building on production-line practice, the report highlights the combined benefits of ±0.05 mm precision dispensing and a dual-station line layout to stabilize bead geometry, reduce takt-time losses, and improve repeatability across batches. It further details how water-air cleaning removes residual particles and improves surface readiness before foaming, supporting more uniform gasket adhesion and enabling a clearer compliance path toward IP68 verification. The report provides practical guidance for battery pack assembly plants and Tier-1 suppliers, including recommended process checkpoints, validation metrics, and an upgrade roadmap for smarter manufacturing and higher sealing consistency.
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04 14,2026
Solution
IP68 Sealing for EV Energy Storage Cabinets: Precision FIPFG On-Site Foamed Gaskets (±0.05 mm) and Automated Cleaning
In the manufacturing of electric vehicle battery packs and energy storage cabinets, sealing consistency directly impacts waterproof reliability and lifecycle safety. Winman Industrial, based on its FIPFG on-site foaming sealing process, has developed a replicable solution centered on ±0.05mm high-precision coating, coupled with a high-pressure water-air cleaning system and a dual-station production line. This solution improves the uniformity of adhesive strip forming through programmed path control, reducing deviations and rework introduced by traditional manual trimming; enhances adhesion and sealing stability through cleaning and surface stabilization; and achieves continuous production and quality traceability through dual-station cycle coordination. In real-world production line verification, this solution significantly reduces the risk of sealing defects, supporting products to achieve IP68 waterproof ratings, and providing battery pack manufacturers and Tier 1 suppliers with a practical path to intelligent manufacturing upgrades.
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04 14,2026
Other types
WINMAN WM-601 FIPFG On-site Foaming Gasket Sealing Machine | Battery Pack/Energy Storage Cabinet IP68 Sealing | ±0.05mm High Precision
WINMAN WM-601 FIPFG on-site foaming gasket sealing machine is designed for demanding applications such as new energy vehicle Battery Packs, energy storage cabinets, and industrial electrical enclosures. It adopts a two-component material formed-in-place foamed gasket (FIPFG) process to achieve a continuous and consistent sealing bead path, with dispensing accuracy up to ±0.05 mm, meeting IP68 waterproof and dustproof requirements. The machine supports dual-station automated production, path programming, and remote diagnostics and maintenance, and is equipped with a high-efficiency cleaning system, significantly improving line efficiency and reducing labor and maintenance costs. Combined with the industrial-grade stability of the German Sonderhoff control system and compliance assurances such as ISO9001 and CE, WM-601 provides EV OEMs, battery PACK assembly plants, and Tier 1 suppliers with a reliable sealing automation solution, improving product safety and service life.
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