Customer Cases / FIPFG In-Place Foaming Sealing
WINMAN INDUSTRIAL provided a customized sealing dispensing solution based on the WM601 for an intelligent electrical and new energy customer in Dubai, UAE. The solution was optimized around material clumping, line blockage, and equipment failures in the sealing process of high- and low-voltage distribution cabinets, helping the customer improve production efficiency, ensure consistent sealing performance, and reduce maintenance pressure and overall costs.
The client mainly produces high- and low-voltage distribution cabinets, intelligent electrical equipment, and supporting products for new energy applications, which are typically used outdoors or in other demanding operating environments. For such products, the waterproofing, dust protection, and long-term sealing stability of the cabinet enclosure directly affect delivery quality and subsequent operational reliability.
Before project implementation, the customer continued to use a semi-automatic sealing process for cabinet processing. As order volumes increased and product specifications diversified, the original process gradually exposed issues with insufficient stability: the material was prone to caking inside the equipment, pipeline blockages occurred frequently, equipment failure rates increased, and maintenance input as well as on-site management pressure also rose accordingly.
Dubai Overseas Project On-site Photos
The customer’s main concern is not simply replacing equipment, but finding a solution that, on the basis of the existing production line, can balance stability, sealing consistency, and ease of maintenance, so as to support continuous production of high- and low-voltage distribution cabinets and new energy electrical products.
According to the process characteristics of the customer’s site, Shanghai Winman Industrial Co., Ltd. configured for it WM601 Customized FIPFG Sealing Dispensing Solution. This solution replaces the original semi-automatic process with an in-situ foaming sealing process. Through automatic dispensing, foaming, and forming, it creates a continuous and uniform sealing bead along the specified path on the cabinet, thereby improving processing stability.
To address issues such as material clogging and frequent equipment failures, the solution has been custom-adapted across equipment control, material delivery, and on-site commissioning, enabling better coordination among dispensing, foaming, curing, and maintenance management.
After the project was implemented, the customer’s production line achieved significant improvements in production efficiency, product quality, and overall cost, while the cabinet sealing process also became more stable and easier to manage.
A more visible change is that production cycles are no longer frequently affected by clogged lines and machine downtime. With improved sealing consistency, downstream assembly, inspection, and delivery processes are also easier to standardize, resulting in smoother overall coordination and efficiency.
The customer’s pain points are not limited to aging equipment; they are systemic issues caused by the combined effects of materials, process, and operations and maintenance. Therefore, the solution focuses on process compatibility and operational stability, with greater emphasis on long-term usability.
For overseas customers, usability after delivery is critical. Through remote maintenance and on-site programming training, the customer team can more quickly achieve independent operation, while also improving the flexibility of subsequent process adjustments.
The value of this case is reflected not only in improved efficiency, but also in lower defect rates and optimized costs. For electrical equipment manufacturers, once the sealing process is stabilized, the foundation for standardization across the entire production line becomes more solid.
WINMAN INDUSTRIAL’s FIPFG customized sealing solutions are suitable for industrial manufacturing scenarios with clear requirements for protection ratings and sealing stability, including:
From this project in Dubai, UAE, it can be seen that when overseas industrial customers advance sealing automation, they are often more concerned with whether the equipment can operate reliably and whether subsequent maintenance is manageable. An effective solution is not only about increasing automation; it must also enable the process, equipment, materials, and operations and maintenance to work in coordination.
For electrical equipment and new energy manufacturers of this kind, when semi-automatic sealing processes gradually become a bottleneck to production capacity, the FIPFG in-place foaming sealing solution can serve as an important direction for improving process stability and production line standardization. WINMAN INDUSTRIAL will also continue to provide more site-specific customized sealing solutions tailored to different regions, operating conditions, and product structures.
For electrical equipment manufacturing conditions across multiple overseas markets, we provide a mature WM601 FIPFG in-situ foaming sealing complete solution to address pipe blockage and caking, low production efficiency, and uneven sealing, with support for remote maintenance and overseas on-site commissioning to help foreign trade customers achieve stable mass production and order fulfillment.
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